S-modified NiFe-phosphate hierarchical hollow microspheres for efficient industrial-level seawater electrolysis.

For sustained hydrogen generation from seawater electrolysis, an efficient and specialized catalyst must be designed to cope with the slow anode reaction and chloride ions (Cl-) corrosion. In this work, an S-modified NiFe-phosphate with hierarchical and hollow microspheres was grown on the NiFe foam skeleton (S-NiFe-Pi/NFF), acting as a bifunctional catalyst to enable industrial-scale seawater electrolysis. The introduction of S distorted the lattice of NiFe-phosphate and regulated the local electronic environment around Ni/Fe active metal, both of which enhanced the electrocatalytic activity. Additionally, the existence of phosphate groups repelled Cl- on the surface and enhanced corrosion resistance, enabling stable long-term operation in seawater. The double-electrode electrolyzer composed of the hollow-structured S-NiFe-Pi/NFF as both cathode and anode exhibited a potential of 1.68 V at 100 mA cm-2 for seawater electrolysis. Particularly, to achieve industrial requirements of 500 mA cm-2, it only required a low cell voltage of 1.8 V and demonstrated a consistent response over 100 h, which outperformed the pair of Pt/C || IrO2. This study provides a feasible idea for the preparation of electrocatalysts that are with both highly activity and corrosion resistance, which is crucial for the implementation of industrial-scale seawater electrolysis.

Nickel Boride/Boron Carbide Particles Embedded in Boron-Doped Phenolic Resin-Derived Carbon Coating on Nickel Foam for Oxygen Evolution Catalysis in Water and Seawater Splitting.

Electrolysis of seawater can be a promising technology, but chloride ions in seawater can lead to adverse side reactions and the corrosion of electrodes. A new transition metal boride-based self-supported electrocatalyst was prepared for efficient seawater electrolysis by directly soaking nickel foam (NF) in a mixture of phenolic resin (PR) and boron carbide (B4 C), followed by an 800 °C annealing. During PR carbonization process, the reaction of B4 C and NF generated nickel boride (Nix B) with high catalytic activity, while PR-derived carbon coating was doped with boron atoms from B4 C (B-CPR ). The B-CPR coating fixed Nix B/B4 C particles in the frames and holes to improve the space utilization of NF. Meanwhile, the B-CPR coating effectively protected the catalyst from the corrosion by seawater and facilitates the transport of electrons. The optimal Nix B/B4 C/B-CPR /NF required 1.50 and 1.58 V to deliver 100 and 500 mA cm-2 , respectively, in alkaline natural seawater for the oxygen evolution reaction.

Inhibiting the oxidation of diamond during preparing the vitrified dental grinding tools by depositing a ZnO coating using direct urea precipitation method.

Oxidation of diamond during the manufacturing of vitrified dental grinding tools would reduce the strength and sharpness of tools. Zinc oxide (ZnO) coating was deposited on diamond particles by urea precipitation method to protect diamond in borosilicate glass. The FESEM results showed that the ZnO coating was formed by plate-shaped particles. According to the TG results, the onset oxidation temperature of the ZnO-coated diamond was about 70 °C higher than the pristine diamond. The EDS results showed that ZnO diffused into the borosilicate glass during sintering. As the result, the bending strength of the composites containing ZnO-coated diamond was increased by 24% compared to that of the composites containing pristine diamond.